What's New in Latex- and Powder-Free Gloves

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Concern over latex allergy and potential hazards from donning powder has steered many facilites toward powder-free and latex-gloves. Here's a product review.


Powdered latex gloves still rule the surgical-glove market, but latex-free and powder-free gloves are gaining ground quickly, today making up one-third of the $290 million U.S. surgical-glove market and posting 10 to 15 percent sales increases annually. What's more, the price advantage latex gloves have long held over latex alternatives is shrinking, thanks to improved technology and increased production of latex-free products. A dramatic increase in the price of raw, natural-rubber latex is expected to shrink that gap even further in 2004. To arm you with the information you'll need to consider switching gloves at your facility, we asked your colleagues and manufacturers for their advice.

Increased latex allergy awareness
More and more administrators and QI committees are aware of issues surrounding prolonged exposure to latex proteins and donning powder. Studies indicate that healthcare workers are the most at-risk group for latex sensitivity and allergy.

"I used to have to fight lots of battles and became an involuntary latex-allergy guru," says surgeon Peter M. Blecher, MD, who was diagnosed with latex allergy in 1991. "Now, many hospitals are latex-free, and more of my colleagues who are not latex sensitive use latex-free gloves."

The focus has also increased on the potential hazards of donning powder. The powder, which is used to counteract the tackiness of natural rubber latex, may provide a vehicle to aerosolize latex proteins, increasing exposure.

"It's critical that we work to limit the amount of glove powder exposure, as well as latex exposure," says Wava Truscott, PhD, the director of scientific affairs and clinical education for Kimberly-Clark. Dr. Truscott says that the powder increases risks for post-surgical complications, including increased inflammation, granuloma and infection potential.

Several administrators tell Outpatient Surgery that eliminating powder is a much easier sell to resistant surgeons than going latex-free. In general, surgeons still prefer the fit and feel of latex over synthetic gloves, and many do not want to make the switch if they are not latex-sensitive. However, most say they can live without the powder.

"We went to powder-free latex about 18 months ago, and it was not a difficult transition," says Debbie Stewart, the director of surgical services for McKee Medical Center in Loveland, Colo. "The powder starts the whole allergic chain. All the exam gloves and most surgical gloves we use are powder-free latex." They also use a latex-free glove for their latex-sensitive physicians.

Containing the cost
Ms. Stewart says glove costs increased when the facility went powder-free but it was not difficult to cost-justify the switch, because the changeover was backed by clinical research. "I had the infection control nurse and the surgeons on my side," she says.

Many consumers wonder why powder-free gloves cost more than powdered ones. Here's why, according to the manufacturers. Most latex glove manufacturers use powder in the manufacturing process to free the gloves from the mold and then, as a second step, remove the powder (as an alternative, some manufacturers chlorinate latex gloves to reduce their natural tackiness). Secondly, in lieu of powder, manufacturers use alternative donning agents. These days, it is most likely to be a polymer applied to the inside, and sometimes the outside, of the glove. Manufactur-ers pass on the higher cost of the polymers to the consumer.

Manufacturers say the price difference will shrink, though. "The average selling price has decreased in every glove segment. As sales volumes increase, we're achieving economies of scale. Secondly, we've noticed a significant movement away from consumers seeking only the cheapest gloves," says Dan Manley, vice president of marketing for Regent Medical.

Meanwhile, the price of raw natural latex may rise sharply - perhaps as much as 30 percent - in 2004. This is largely related to supply and demand, says to Jeannie Thomas of Cardinal Health. Some rubber plantations, particularly in Malaysia, have converted to palm plantations. A prolonged rainy season in Southeast Asia has also driven down latex harvesting.

Industry sources say the current situation will affect the price of powdered latex gloves more than powder-free gloves.

"The raw material is a higher percentage of the cost of powdered latex and exam gloves. We may have to raise prices in 2004 on those products. We'll wait and see with the powder-free surgical gloves," says Ansell's Diego Rodriguez.

Entering the comfort zone
As the demand for the technology grows, manufacturers have refined their powder- and latex-free gloves to be easier on the skin, more comfortable for longer procedures, and suited for various types of surgical use.

Arguably, the biggest buzz in latex-free technology centers around polyisoprene gloves. The technology was first introduced in 1998 but has only grown in popularity fairly recently. Proponents say they have a fit and feel comparable to natural rubber latex.

"I went through a variety of gloves before settling on [polyisoprene]. Until recently, we lacked synthetic gloves with the elastic properties of latex. Previously, synthetic gloves had to be very snug to fit well, which were less comfortable and fatigued the small muscles in my hand. These fit well and feel good even during long periods of use," says Dr. Blecher.

Ms. Stewart says surgeons really like the polyisoprene gloves they use. "They are very happy with how it feels. It dons easily, doesn't tear, and there are different thickness options," she says.

Decisions, decisions
Facilities find themselves with more and more latex- and powder-free choices than ever before. "There are now six or seven options - just in a single brand line," says Terry Crow, materials manager for The Surgical Pavilion in Little Rock, Ark. Her facility has been entirely powder-free for eight months.

While the front-end of the glove selection process is more complex than ever before, the end result may actually simplify your glove selections.

"We used to have five different kinds of gloves. Now we just have two - a powder-free latex glove and a latex-free," says Ms. Crow.

A Brief Review of What's New

Powder-free latex surgical gloves

  • Aloetouch. Introduced by Medline last year, Aloetouch embeds pure aloe vera inside the glove surface to reduce contact dermatitis. The aloe is body-heat activated. The company says there's no greasy feeling while you wear the gloves. When you remove them, you can simply rub in the remaining aloe to moisturize dry, cracked skin. There are four Aloetouch surgical gloves: three powder-free latex (regular thickness, micro-thin or 20 percent thinner, orthopedic or 20 percent thicker) and one latex-free.
  • Protegrity. These gloves from Cardinal Health integrate natural rubber latex with nitrile, a strong synthetic material. Cardinal also offers the Protegrity Micro line for procedures that require extremely high tactile sensitivity (cardiovascular, neuro, plastics and ophthalmic).

    Protegrity's outer layer is latex, gearing the glove to the feel many surgeons prefer. A middle layer is nitrile and latex bonded together, and the layer closest to the hand is nitrile, which makes it durable and easy to don. Protegrity SMT gloves receive a proprietary post-finishing step that provides a glare-reducing brown tint and further increases hand comfort, the company says.

  • Biogel. Regent Medical offers these gloves in standard thickness, and thin (for microsurgery) and thick (for orthopedics) versions. Surface textures range from roughened to smooth. Recently, Regent introduced a new cuff that helps prevent slip-down or roll-down. For double-gloving procedures, Regent offers a visible indication system with a bright green underglove (in the non-latex line, the underglove is blue) to make a breach immediately visible to the user.

  • Pristine. These gloves from World Medical Supply, originally developed by a Japanese ophthalmologist, are especially geared for ophthalmology and microsurgery. The manufacturing process is entirely powder-free, so the gloves contain no powder residues, even in trace amounts. The interior of the glove is extra smooth for easy donning, and does not contain lubricants or coatings.

    In January 2003, the company initiated a new washing procedure that reduces latex protein to extremely low levels. "In fact, we have surgeons who are latex allergic, but can wear this glove," says company owner Richard Pascoe.

  • Encore. Ansell's Encore line includes an orthopedic glove, two general-purpose powder-free surgical gloves (the textured Encore and the micro-textured Encore Acclaim) and the Microptic (a very thin, sensitive glove). Ansell offers family pricing for Encore, meaning the specialty gloves cost the same as the general-purpose gloves. continued on p. 60
  • Sempermed Supreme. Introduced by Sempermed in 2000, this glove is bonded with a proprietary polymer inside and out, to facilitate wet/dry donning and double gloving. The gloves are powder-free to reduce aerosolization. Beaded cuffs and the multi-layer copolymer composition provide enhanced strength and protection during surgery, according to the company.
  • Safeskin PF. These low-protein latex gloves from Kimberly-Clark are damp-hand donnable with an improved grip and have a beaded cuff. They contain a polymer inner coating that is exceptionally gentle to the skin, says the company.

Polyisoprene Latex-Free Gloves

  • Sensicare. These gloves from Maxxim Medical (recently purchased by Medline) were the first polyisoprene gloves on the market. Rather than being gathered like natural rubber latex, the raw material must first be fabricated in a process that involves heating the polyisoprene, which is flammable.

    Maxxim is the only company that manufactures its own polyisoprene. A company spokesperson calls polyisoprene the "molecular identical cousin" to natural rubber latex, and wearers cannot tell the difference on the hand. The spokesperson says the product is just now taking off, and reports that Maxxim just signed two large supply contracts for Sensicare surgical gloves.

  • Elastyfree. ECI Medical Technologies introduced Elastyfree in 2002. A change the chemical formulation of polyisoprene (adding styrene) gives the gloves a softer, more latex-like feel, the company says. Unlike most latex gloves, which generally require powder during manufacturing and a step to remove the powder, the Elastyfree material never has powder on it. The gloves receive a polyurethane-type coating inside and out for easy donning and a good grip.
  • Biogel Skinsense. This glove is Regent's entry in the polyisoprene market (the company also offers a model in neoprene, the traditional latex-free synthetic). The company touts the gloves' unique composition - a curved finger design and the proprietary coating - that provide comfort and tactile sensitivity, as well as strength. A Biogel Skinsense orthopedic glove and a thinner polyisoprene glove are on tap for 2004.
  • BarrierPlus Gold. These gloves from Barriermed have been on the market for about a year. In 2004, users can expect a BarrierPlus Gold Orthopedic, a BarrierPlus Platinum and a BarrierPlus Platinum Micro glove. A company spokesperson says that the BarrierPlus glove is "fluffier" than other synthetics, with a soft, silky feel. It is damp donnable with a polymer coating.
  • Esteem. Launched two years ago, Cardinal Health says the Esteem is its fastest-growing line of synthetic surgical gloves. Esteem is available with Cardinal's SMT finish, which produces a glove that feels more like the bare hand (recommended especially for procedures requiring a smooth grip). The company say its 100 percent polyisoprene gloves differ from other materials in the same category. There are also gloves (isoprene gloves) made from a blend of polyisoprene and other polymers. Cardinal Health says that its polyisoprene formulation emulates the strength and barrier, elasticity, softness and hand conformance of natural rubber latex.

Other latex-free gloves

  • Allure. Ansell introduced these gloves in August. A close cousin to polyisoprene, Allure is made from a styrene-isoprene-styrene material and offers similar benefits in terms of a latex-like fit and feel.
  • Derma Prene Ultra. Also from Ansell, these gloves are an update of the company's neoprene glove, offering improved comfort. The design makes it more puncture-resistant than latex, says the company. Ansell says the gloves are resistant to alcohol and other chemicals, and have an inner urethane coating for easy donning and improved comfort.
  • Duraprene. Cardinal Health offers this neoprene glove (which provides excellent barrier protection) in powdered and powder-free.

- Judith Lee

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