Update on Surgical Lighting

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When it comes to OR lights, buyers have a choice between ultramodern sophistication and sticking to the basics.


Whether you are looking for a basic system without a lot of bells and whistles or an ultramodern system that integrates the lights with other pieces of major capital equipment (such as video cameras and monitors), there are five features that are of concern to all buyers: brightness, color, shadow control, heat reduction and maneuverability. Here's a review.

Brightness: a matter of lux
The ideal brightness of the OR lights depends on the procedures you do and the preferences of the surgeons. You will hear lighting systems referred to as being a certain number of lux or footcandles (10.8 lux equals one footcandle). This is all you need to know: the higher the lux, the brighter the light.

There is a strong demand for very bright, wide-diameter lights in open surgeries. A wide-diameter lighthead grabs and retains more light in the surgical field. The quality of the light's reflector system will also have a major impact on its ability to consistently illuminate the surgical field. Other key factors that determine brightness quality are the maintenance of a broad depth of field (lighting that covers a wide area) and consistent illumination with the lights positioned both closer to the patient and at a distance.

Surgeon preference is also a very important factor. Some surgeons simply feel more at home in an OR with very intense lighting. "Some surgeons want the lights to be extremely - sometimes even excessively - bright, because that's what they are used to and what they trained under," says Yasamin Badkoubei of Burton Medical Products.

As a rule of thumb, the more invasive the procedure, the more brightness you'll need. For example, some plastic surgeries, dermatological surgery and endoscopy need less intense lighting than general surgeries.

If all you do is minor surgery in an OR or procedure room, you don't need the high intensity lights and can do just fine with the minor surgery or procedure light lines that most manufacturers offer.

20 Questions About Lighting

Here are 20 questions that you may want to keep in mind when you are shopping for surgical lights.

1. ? ? What is the intensity of illumination? This will be given in lux or footcandles.

2. ? ? What is the color temperature? The closer to daylight color temperature, the better.

3. ? ? What is the Color Rendering Index? You want to know how accurately and efficiently the lights reflect true color.

4. ? ? How does the light reduce contrast shadows and maintain contour shadows?

5. ? ? How does the system minimize heat? Possibilities include lower-wattage bulbs, reflectors, lenses or cold mirrors.

6. ? ? How does the system dissipate the heat that is produced?
7. ? ? What are the installation requirements? For example, there may be a ceiling-height minimum or you may need a ceiling track (which adds an unbudgeted expense).

8. ? ? How much can you reasonably expect the lights to drift during a procedure, and how do you adjust for it?

9. ? ? How much do the lights weigh?

10. ? ? What kind of bulbs (tungsten filament or halogen) are used, and how many are needed?

11. ? ? Does the system have an automatic backup bulb?

12. ? ? Are the bulbs easy to replace, and how much do they cost?

13. ? ? What is required to keep the lights clean?

14. ? ? What warranty program is offered?

15. ? ? Is there a maintenance program, and how much extra will it cost?

16. ? ? Are sterile handles or disposable handle covers available?

17. ? ? How can the lights be integrated with other OR equipment? How easily can the system be upgraded if we choose to add optional features in the future?

18. ? ? If we want an integrated system, what sort of training program is available to teach OR staff members how the system functions?

19. ? ? Can the company arrange a light trial?

20. ? ? Can the company provide three reference accounts your facility may call to ask about their experiences with the lighting system?

SOURCE: Berchtold

Color: It's got to be true
Surgeons need to be able to see physical structures in their true color. There are two measurements of color you will hear about: color temperature and the Color Rendering Index. Here's the difference.

Color temperature is measured in degrees Kelvin. Higher-color temperatures are desirable in surgery. Think of it this way, say the experts. Look at an object while you are outside in the daytime. Sunlight has a color temperature of 5,000 degrees Kelvin and renders objects in their true color. Then go inside and look at the same object. The color appears different because the color temperature is much lower. If color temperature is too low, objects take on red or pink hues. If it's too high (above about 5,500 degrees Kelvin), objects appear blue.

The Color Rendering Index (CRI) is an industry measurement of how accurately the light reflects an object in its true color relative to the available color temperature. In other words, it's a measure of the color distortion created by man-made lights. A perfect CRI score is 100. Lighting experts say that of the two, color temperature is the more important measurement.

Shadow control
It's important to have lights that maintain what are called contour shadows. You don't want the light to "bleach out" the subtle differences in tissue and vasculature while the surgeon is operating in the surgical field. Your surgeon probably won't notice slight differences in the ways that different lighting systems render the contour shadows in the operative field, but pronounced differences can affect the procedure.

Contrast shadows are obstructions of light caused by the surgical instruments in the operative field or by the surgical team's shoulders, heads, hands or arms moving in front of the lights. Companies have devised different methods for overcoming contrast shadows. One is higher-intensity illumination and the other is altering the size of the lighthead so that the light has a path to go around to compensate for the obstruction. The manufacturers use these methods individually or in combination to achieve shadow control.

Heat reduction
Surgical lights produce a good deal of heat. There's no getting around this fact. However, manufacturers have found ways to dissipate heat and reduce the dreaded "sauna effect" in the OR.

There are two "tricks" to cooling off the heat in the OR. One is that that the modern generation of lights is brighter, but the bulbs need not be of ultra-high wattage. For example, one system, the Berchtold Chromophare, uses halogen gas rather than the traditional tungsten filament. This generates a lot less heat that needs to be dispersed.

Secondly, lighting systems now have increasingly sophisticated internal and external mechanisms of dispersing heat. Some systems use cold-mirror reflectors to keep the heat from hitting the OR team and surgical field. Some are designed to push the heat to the back of the lighthead, away from the heads of the surgical team and the operating field. Once the heat leaves the lighthead, the airflow systems in most ORs help disperse the heat.

Some manufacturers caution that there can be a maintenance trade-off with vented lights. A light can collect dust and cleaning fluids. If you are not vigilant about upkeep, this can affect light output over the life span of the light. To correct this issue, there has been a movement by some manufacturers to using sealed-off lightheads.

Surgical Lighting Systems At a Glance


Berchtold
Chromophare
www.berchtoldusa.com
(800) 243-5135
Price: $10,000 and up for top-end system
Key features: Berchtold says that its Chromophare series (D530 and D650 series) performs well in terms of brightness, maneuverability and integration. The system generates up to 130,000 lux from a 150-watt halogen bulb, and eliminates 99 percent of thermal radiation. The system has a color temperature of 4,500 degrees Kelvin. A lightweight suspension and single-point attachment make the lights easy to maneuver. The top-end system can be integrated with Berchtold cameras and the Hermes voice-activation system.


Medical Illumination International
System One
www.medillum.com
(800) 831-1222
Price: $3,900 (single head), $7,500 (dual head)
Key features: The 102,000 lux System One, a new light priced to compete with the used-light market, features a 20-inch diameter, multi-faceted reflector designed for excellent shadow control, a color temperature of more than 4,000 degrees Kelvin, an adjustable light pattern, and a 48-inch depth of field with electronic on/off and four-stage dimming. A newly designed single-action yoke/arm arrangement is said to improve maneuverability.



Burton
Visionary
www.burtonmedical.com
(800) 444-9909
Price: $4,500
Key features: The Visionary is a compact surgical light priced to compete with used and refurbished lights. The system generates 81,000 lux, a 4,000 degree Kelvin color temperature, a heat-reducing reflector and filtration system and 360-degree rotation. Burton offers a five-year warranty on the system.


Skytron
Stellar
www.skytronsurgical.com
(800) 759-8766
Price: under $20,000
Key features: Focusability and maneuverability are the major features that Skytron promotes for its Stellar (ST 2323) lights. The system has sterile, fingertip control over focus and depth of field. Via a proprietary reflector system, the Stellar retains 90 percent of its brightness positioned up to 60 inches from the surgical field. In most procedures, the lights are kept about a meter from the surgical field. However, this feature is key for cardiovascular, neuro, orthopedic and GYN surgery, where the lights need to be moved to a greater distance so as to prevent tissue damage. The five- or seven-bulb systems produce up to 240,000 lux of brightness with no harsh shadows, according to Skytron.



ConMed
CM570
www.conmedis.com
(503) 614-1106
Price: $19,500 (dual head)
Key features: The 130,000-lux CM570 was designed by surgeons for surgeons. The light is said to be exceptionally cool and easy to maneuver. The lighthead is made from a polymer plastic that does not become hot to the touch even after 10 hours of continuous operation. Colors are rendered at a 4,500 degree Kelvin color temperature and the system has a CRI of 94. You can integrate the CM570 with flat-screen monitors and three digital-camera systems.


Getinge Castle
PrismaVision PRV3 Camera
www.getingecastle.com
(800) 541-5569
Price: $10,000 (lights plus incorporated camera in handle)
Key features: There are two available controllers with this system. One is wall-mounted and the other is a "mobile" unit that allows you to take the controller to whichever room you want along with the VZ camera, which is also portable. ALM pioneered the incorporation of camera systems within the surgical lighthead. The latest model from ALM incorporates a one-sixth-inch IT CCD Sony sensor with 25X optical motorized zoom lens. It also incorporates an image stabilizer features to minimize the typical "shaking" that occurs while moving the light arms for repositioning.



Steris
Harmony
www.steris.com
(800) 548-4873
Price: $20,000 and up
Key features: "Space age" 130,000 lux, 4,400 degree Kelvin surgical lighting system includes push-button control, single-hand maneuverability, the ability to integrate at any time with monitors, video cameras and endoscopic equipment; and intensity configuration for procedures ranging from endoscopy to cardiothoracic surgery. Its auto-diagnostic system automatically adjusts intensity so that an OR staff member doesn't have to make adjustments mid-case.


Sunnex
Celestial Star
www.sunnexonline.com
(800) 445-7869
Price: $1,800 list
Key features: The Celestial Star is a minor surgical light, geared toward plastic surgery, ophthalmic procedures, diagnostic procedures and pain management rooms. The compact light produces up to 6,000 footcandles of brightness, which can provide full-body coverage. It's designed to dissipate heat via its vented lampshade that pushes heat out of the back of the lighthead. It's very easy to maneuver and can be rotated 259 degrees.

Maneuverability
Here are some examples of notable controllability features of the current generation of lights:

  • Positioning and focusability. A good lighthead should be lightweight, and the handle easy to operate, so the lights are simple to maneuver and tilt as needed. They should be easy to focus and dim. The suspended overhead lights should drift as little as possible, so that the procedure does not have to be interrupted while the lights are re-positioned. At the high-tech end of the spectrum, systems such as the Harmony System from Steris have touch-button controls for the pattern size, power intensity and focus of the lights.
  • Continuous operation. Most systems come equipped with a backup bulb mechanism that kicks on in a fraction of a second if a light burns out during a procedure. When bulbs need to be changed, the process should be simple, so as not to bring the OR to a standstill.
  • Integration with other equipment. In some ultramodern ORs, the surgical lights interface with cameras, flat-panel monitors, video cameras and the surgical tables. These systems can be operated from a single control panel or via voice commands (the Hermes system).

Even if you go the more traditional route, you will need to know about how the lighted systems are mounted - on the ceiling or on a track - and how they can function in conjunction with the other pieces of equipment in the operating room, such as monitors on booms.

Try before you buy
The only way to tell if the lights that sound so good on paper are what your surgeons want to be working under is to see them in action. In some cases, manufacturers will help you set up a light trial to assess the system before you buy it. And if that is not possible, they should be able to put you in touch with other end users in the same specialty - both administrators and their surgeons. As in any business, word of mouth and the reputation of the company are powerful predictors of whether you'll become a satisfied customer. Remember, if all goes well, you won't be buying lights again for a long time.