10 Materials Management Practices That Get Results

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Pearls to save you time and money as you manage the expense of surgical supplies.


Use a primary vendor. Choosing a single primary vendor is generally more efficient and economical than buying from several (see "Compare Before You Contract"). If one distributor gets the bulk of your business, you are a much more valuable customer than someone who orders just a few items. Establishing a relationship with a primary vendor also reduces your workload and helps you order less frequently by creating standing orders.

Consolidate ordering schedules. Establish a day of the week or month when you'll order medical supplies and pharmaceuticals. To keep everyone focused on patient care, try to avoid placing, paying for and receiving orders at times other than the designated "supply day."

Analyze usage. This helps you keep appropriate stock. Most ASCs have limited storage space, so buying in larger quantities may not be practical. Having too much inventory causes clutter and makes it difficult to find items quickly. On the other hand, buying too little can force you to reorder too often (or, worse yet, run out). Most distributors can provide you purchase history reports to show the use level each week or month. Work with the distributor to select an ordering pattern (weekly, biweekly, or monthly) that works best for your center based on historical data.

Standardize products. Many surgery centers carry several brands of the same item. Whenever the physicians or nurses can agree on just one brand as the standard, you'll save money. This makes ordering easier and increases the volume of the products you choose, sometimes resulting in volume discounts or promotional bonuses such as buy three, get one free.

Seek specials and discounts. The ASC should consider taking advantage of buying products that are "on special." Also, if you see a product a different distributor has for less, ask your sales rep to match that price. Most distributors want to assist you in getting you what you need within your budget.

Compare Before You Contract

Comparison shopping is not just for supplies and equipment. You should also see what different distributors have to offer before you choose your primary vendor. Before you enter into a purchase arrangement, learn the following vendor characteristics:

•  Company profile. Some distributors are local companies; others are national in scope. Some serve all types of healthcare providers from hospitals to nursing homes to doctor's offices; and others are more specialized, focusing on particular niches, such as ophthalmic products. It's important that your distributor offers an appropriate range of products to meet your needs.

•  Delivery time. Most suppliers can ship in-stock products for next-day arrival. However, a distributor with a local warehouse may offer faster service or may be better able to fill an immediate need. Some sales representatives have been know to personally deliver a product when a customer runs out of an item.

•  Service levels. ASCs can't afford to waste time reconciling invoices or checking back orders. Most distributors track their own service levels on key measures like fill rates (percentage of orders filled completely the first time) and invoice corrections and can share this information with their customers. Good distributors should also offer accurate information on inventory status and offer product substitutions if an item is unavailable.

•  Sales-rep knowledge. A knowledgeable sales rep can assist with inventory management, help identify product needs, identify new technologies that save time or improve patient care, and educate healthcare providers to use products correctly.

•  In-service training and supplemental services. In-service training ranges from product demonstrations to extensive training on new technologies. Some distributors also offer training and education on key issues such as regulatory compliance and needle safety. Other services may include equipment maintenance and repair services, purchase history reports, or planning and consultation services for office start-up or expansions.

•  Trust. Healthcare providers don't have time to check every delivery and audit every line on each invoice. Therefore, the trust factor with their distributor is critical. Reputations are earned over time. Ask colleagues about their experiences with their distributor.

Craig Jeffries

Track expenditures. This is particularly important for large ASCs. Some price negotiation may be worthwhile, but generally only for the top tier of products by usage and cost. Track your expenditures for those items that the ASC spends the most on annually. These data can be used either as volume power to leverage future negotiations or as a management tool to control expenses.

Consult with your sales rep. Use your sales rep as a consultant to help you identify efficient ways to mange inventory, ease ordering and select the most appropriate products for your needs. Knowledgeable sales reps deliver increased value to you by minimizing your supply management time and letting you devote more time to patient care.

Order the correct items. Spending extra time on the front end to order the correct items saves you a lot of time later. Returns and credits are time-consuming to process. If a mistake occurs, be proactive and find out exactly what happened and why, so you can avoid backtracking again on future orders.

Consider automated ordering. Order electronically if it's available. Your facility and your distributor will save tremendous time and money. (See "Browser's Paradise: 5 Top Web Sites for Online Ordering" on page 26.)

Make use of tools available from your distributor. The use of standardized order forms, fax order forms and formularies make the job that much easier for you and the distributor.

Don't take it for granted
With so many critical issues to manage, it's easy to see why materials management purchasing barely captures the attention of most ASC administrators. While the process of keeping items like gloves and syringes in stock should be simple and should never distract from patient care, it can if you don't keep on top of it.

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