The OR of the Future...Is Now

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Powered by the touch of a screen or a voice command, centralized OR controls are the brains behind today's high-tech OR suites.


It's early on a Monday morning, and Dr. John J. Greco is evaluating the knee of a 31-year-old woman in one of Huntsville Hospital's new outpatient operating rooms. He's wearing a lightweight, wireless headset that positions a microphone just in front of his mask.

"Light source," he says. "Brighter."

Immediately the live picture from the arthroscope wand, displayed in color on one of the flat-screen monitors suspended on a boom from the ceiling, gets a bit brighter.

"Brighter," he says again, and the picture brightens again, revealing details of damage inside the joint.

Welcome to the world of centralized OR controls, a set of software and hardware that lets surgeons operate with the touch of a screen or a voice command digital cameras, lights, drills, the flow of fluids into the surgical site and more.

Centralized OR controls are the brawn and brains behind today's high-tech OR suites. With the touch of a screen or a voice command, you can adjust surgical tables and lights or direct flat-screen monitors suspended from ceiling-mounted booms (thereby reducing the number of carts, cables, hoses and other equipment nurses and staff must work around). As an operational benefit, centralized OR controls extend the life of equipment, which is often damaged when moved. What's more, today's command-and-control systems eliminate the need for perioperative nurses to manually tweak knobs and buttons. Here's how these systems work and what to consider when integrating your OR.

Worthwhile investment
We asked administrators and surgeons to outline the many benefits of centralized OR controls:

  • Ergonomics and efficiency. Getting equipment off the OR floor makes it easier to move and position, and makes it quicker to clean and prepare the room for the next patient, decreasing turnaround times.
  • The wow factor. The ergonomics and efficiency of centralized OR controls excite administrators and are appreciated by surgical staff.
  • Voice control. Dr. Greco says one of the nicest aspects of the voice system is the ability to dictate while in the OR. He can answer phone calls and dictate as he's closing from a procedure, and that saves at least five to 10 minutes every time. "In a busy day," he says, "that's really a time-saver."

"An integrated OR without voice activation ... wouldn't save me as much time," says Thomas Chambers, MD, the medical director and an orthopedic surgeon at the Ocean Ambulatory Surgery Center in Myrtle Beach, S.C.

  • Surgeon pre-sets. "It used to take us 5 or 10 minutes to bring in the equipment for a case and set it up," says Heather Boling, the director of perioperative services at Baptist Memorial Hospital in Oxford, Miss. "With surgeon pre-sets, all the equipment is ready with three touches of the screen." Olympus America's EndoALPHA features one-touch pre-sets that save each surgeon's settings.
  • Documentation. When Dr. Greco finds what he's looking for on the monitor, he simply says, "capture" and the centralized control takes photographs of the damage inside the knee and displays them. The digital photos can be printed instantly from the rack of equipment set into one of the OR walls or sent electronically anywhere they're needed in the hospital - or anywhere in the world, for that matter. Of course, the pictures can also be stored on hard drives or burned to discs. And calling up a digital movie is just as easy.
  • Video routing and recording. Video routing lets you broadcast procedures via Internet or teleconference with another location. "It's not an everyday issue, but just the other day I had a colleague consult me on an unexpected problem, and I was able to help him handle it," says Gary Poehling, MD, chairman of orthopedics at Wake Forest University Medical School and surgeon at Wake Forest University Baptist Medical Center.

Most systems also let you capture and/or record video. "We upgraded the digital capture units to capture streaming video, which our surgeons can burn onto a CD and use in Power Point presentations," says Melody Montgomery, RN, MBA, assistant hospital director for perioperative services at Oregon Health and Sciences University. Dr. Poehling puts procedures on a VHS tape: "I record the procedure and edit it as I go. I explain what is happening and include post-op instructions. Our patients are more informed of their surgery and of what they can expect after it."

  • Image archiving. "The system automatically saves images from the procedure," says Ms. Boling. "I can't tell you how many times nurses forget to print pictures or lose them. Now they can easily access and print them out again."
  • Frees up staff. Centralized controls free at least one circulating nurse, who would otherwise be moving through the OR at the surgeon's command, to handle duties more important than turning up lights, running a cart of video gear or even changing the settings on surgical equipment. By voice command, some centralized OR controls instantly can perform anywhere from five to 15 actions usually handled by a nurse.

"It takes some getting used to," says Dr. Greco. "After operating for a number of years and doing everything manually, sometimes you have to think, 'OK, I've got to use the machine.' But it's nice to be in control, to not have to wait or stop what you're doing with your hands to change this or that."

Building The OR Of The Future

Massachusetts General Hospital's OR of the future, ORF for short, incorporates a re-design of the traditional operating room architecture with the addition of such state-of-the-art technologies as indoor location systems (ILS). The hospital uses the ORF for general surgery, GYN and urology. At 1,600 square feet, the ORF is 100 square feet larger than the hospital's typical ORs. An attached anesthesia-induction room, an early-recovery PACU area and a control room consume the extra space. Anesthesiologist Julian Goldman, MD, took us on a virtual tour.

  • Re-designed architecture. Traditional ORs at the hospital don't have sterile set-up areas. Room setup always precedes anesthesia induction. The logistics of room entry, patient transfer, monitoring and anesthetic induction require 10 to 15 minutes per case, as does post-op PACU transfer (even to step-down care for fast-tracked cases). The ORF improves patient traffic flow.
  • Tweaked surgical team. In building and operating the ORF, the hospital had to restructure the surgical team to include a nurse who admits patients to the suite and also provides early recovery care, allowing the anesthesia personnel to focus on core pre- and intra-operative tasks. As soon as the operative phase of one patient's care concludes, the staff moves immediately to the induction room to start the next patient's anesthetic. "This lets us increase efficiency by changing a typically serial activity - preparing the OR, doing induction - to a parallel activity in which we can do everything simultaneously," says Dr. Goldman.
  • Multi-purpose tables. The hospital invested in a multi-purpose mobile OR-table system that functions as a transporter and a fixed-column surgical table. This lets patients remain on the same surface with continuous monitoring while moving from arrival to the OR to PACU.
  • Indoor location system. Staff and patients wear small, battery-powered transmission tags. The tags, which can also be attached to equipment, transmit radio frequency and infrared energy to receivers in the control room. Web-based software analyzes and presents the wearer's location in real time.
  • Integrated OR equipment. The hospital took two major steps toward equipping the ORF to help improve room turnover and reduce clutter. The first was suspending OR equipment from articulated ceiling-mounted booms. This configuration makes it easier to move equipment racks around the OR and to clean between cases. It also promotes improved surgical-site access. It's easy to swing the equipment booms into place to surround the patient during surgery and retract them as needed to maintain a clear space. The second step was to incorporate networked plug-and-play OR devices that interface equipment such as lights, the table, certain instruments and video from a single control source. A primary feature of some systems is a sterile-field accessible touchpad or voice-activated control of the networked devices.

Bill Meltzer, Senior Associate Editor

Purchasing considerations
An integrated OR costs about $100,000 for the basics and can exceed $500,000 with all the bells and whistles. While an integrated OR can pay for itself relatively quickly, surgeons and facility managers say it's not a system you install if your OR is not busy.

The integrated OR starts with a control system, either a rack or a tower unit and wires running through the ceiling. Depending on the brand, a nurse operates the touch screen at a nurse's station outside the sterile field or a surgeon operates a touch screen with a disposable cover.

"Communications are sent from the touch screen through the wires to the control panel and from the control panel to the equipment," says Jeff Lipps, director of regulatory affairs at Conmed Integrated Systems.

If you're building a facility, incorporate the wires and wall mounts you'll need for an integrated OR into your building plan - even if you're not prepared to integrate the OR, says Joe Delligatti, director of new business development for Stryker Corporation. "New construction is a simpler process," says Harry Getz, product manager for the Karl Storz OR1. "In older facilities, there may be things in the ceiling, like lights or an HVAC system, that may prohibit you from installing wiring."

After all, you can retrofit your ORs. Oregon Health and Sciences University integrated its outpatient ORs because faster turnover and procedure times and convenience justified the cost, says Ms. Montgomery. A 500-square-foot OR with ceilings higher than 8 feet is ideal for retrofitting, but firms will work with other dimensions.

Whether you build or remodel, manufacturers agree it's never too early to involve a vendor.

"When the facility is designing an integrated OR, the architect has electrical requirements, other equipment in the room will have electrical requirements, and the centralized OR control system has its own set of requirements," says Mr. Getz. "If you develop the design plan without one of those groups, you'll have to do a change order to fix it."

Concludes Ms. Boling: "When you start to build or renovate an OR, decide whether you're going to integrate it and choose a vendor as soon as possible."

OR Tables at a Glance

A surgical table is a long-term investment that will typically last 15 to 20 years.


Advantage Medical Systems, Inc.
The Advantage
Smart Table
(800) 810-1262
www.advantage-medical.info
Price: $35,000


Getinge
Maquet Alphastar
(800) 475-9040
www.getingeusa.com
Price: not given


Steris
ASC 2000
(800) JIT-4-USE
www.steris.com
Price: not given


Berchtold Corp.
Operon
(800) 243-5135
www.berchtoldusa.com
Price: not given


Oakworks Medical Equipment
Fluoroscopy Table
(800) 558-8850
www.oakworks.com
Price: $5,995


Stretchair Patient Transfer System
Stretchair MC-250 Series
(800) 237-1162
www.stretchair.com
Price: about $3,000


Biodex Medical Systems, Inc.
Surgical C-Arm Table
(800) 224-6339
www.biodex.com
Price: starting at $16,900


Skytron Medical Equipment
1700 Series
(800) SKY-TRON
www.skytron-surgical.com
Price: not given


Stryker Medical
Trio
(800) STRYKER
www.stryker.com
Price: $16,800


Trumpf Medical Systems
Trumpf Mars
(888) 474-9359
www.trumpf.com
Price: $35,917

Surgical Lights at a Glance

When it comes to buying lights, brightness, color, heat reduction and maneuverability are all important features.


Berchtold
Chromophare
www.berchtold-usa.com
(800) 243-5135
Price: $10,000 and up for top-end system


Getinge
ALM PrismAlix Surgical Lighting System
www.getingeusa.com
(800) 541-5569
Price: not given


Steris
Harmony
www.steris.com
(800) 548-4873
Price: $20,000 and up


Burton
Visionary
www.burton-medical.com
(800) 444-9909
Price: $4,500


Medical Illumination International
System One
www.medillum.com
(800) 831-1222
Price: $3,900 (single head), $7,500 (dual head)


ConMed
CM570
www.conmedis.com
(503) 614-1106
Price: $19,500 (dual head)


Skytron
Stellar
www.skytron-surgical.com
(800) 759-8766
Price: less than $20,000


Sunnex
Celestial Star
www.sunnex-online.com
(800) 445-7869
Price: $1,800 list

Anesthesia Machines at a Glance

Today's anesthesia machines are becoming increasingly compact and portable as well as less costly.


Cardinal
OBA-1 Portable Anesthesia Machine
(800) 443-5997
www.obamed.com
Price: ranges from $10,000 to $12,000


Datex-Ohmeda
S/5 Aespire
(800) 345-2700
www.datex-ohmeda.com
Price: list price is about $40,000 depending on the configuration


DRE, Inc.
Integra SP II
(800) 499-9220
www.dremedical.com
Price: starting at $7,995


Datascope
Anestar S
(800) 288-2121
www.datascope.com
Price: list price ranges from $32,000 to $38,000


Dr'eger Medical Inc.
Fabius TIRO
(800) 437-2437
www.draeger-medical.com
Price: list price ranges from $25,000 to $35,000

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