Scope Reprocessing: 4 Corners You Just Can't Cut

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In these areas, you should be doing more, not less.


It's well-known that reprocessing personnel must turn over an amazing number of scopes every day, so it's not uncommon for them to cut a few corners here and there to keep pace. As much as we'd all like to think that time doesn't matter, though, it does. Look at the literature: Any documented incident of an infection outbreak has been linked to a breach in reprocessing. To help keep a cross-contamination situation from occurring in your facility, let's take a look at four areas where such breaches happen far too often.

Building the foundation
We've had the "Multi-society Guideline for Reprocessing Flexible Gastrointestinal Endoscopes" for three years and SGNA standards since 1984, yet lack of training for standardization is still the root cause of reprocessing confusion, breakdowns and, sometimes, patient recalls. Thorough training of staff who'll be dedicated to the task is really the easiest way to ensure proper reprocessing. Of course, education is never easy, but plenty of resources are available to help. Join specialty societies such as SGNA and APIC to take advantage of their training materials, such as instructional wall charts and videos and the access to experts they provide. The manufacturers of your scopes, automated reprocessors and chemicals often offer educational sessions on the use of their products through reps or specialized trainers. Arrange visits from each manufacturer whose scopes your facility uses, as they'll know their products best and can impart detailed knowledge to your reprocessing staff.

What's more, education has a two-fold effect: If you provide extensive training at regular intervals to those who'll be dedicated to the reprocessing area and require that they demonstrate competencies at least annually, you'll decrease the chances of reprocessing errors.

Two steps: flush and brush
You may think it a waste of time for reprocessing staff to acquire an intimate knowledge of the scope, its internal and external components and how it works in addition to every detailed cleaning and disinfection step. After all, they're not repairing the scopes. But an understanding of scope anatomy will go a long way toward reprocessing that's done right every time. This is most crucial when it comes to the two steps involved in cleaning the scope internally: brushing and flushing.

9 Ways to Make Scope Reprocessing Easier

Here's a look at what manufacturers are doing to make endoscope reprocessing more efficient and standardized.

Advanced Sterilization Products
ASP Automatic Endoscope Reprocessor
www.sterrad.com
(888) 783-7723
Pricing: not disclosed
FYI: The ASP Automatic Endoscope Reprocessor features a printer; an expanded basin that provides sufficient depth for complete submersion and simultaneous processing of two flexible endoscopes; and a hydrodynamic spray tower and built-in air compressor that provide thorough cleaning and drying of endoscope lumens. Self-contained and fully automated, the AER minimizes exposure to processing solutions and maximizes safety through codes to identify cycle process failures, locked-in cycle selections and a mechanism that stops the system if the lid is raised during operation.

Cygnus Medical
Caterpillar Channel Brush
(800) 990-7489
www.cygnusmedical.com
List Price: $2 each
FYI: Traditional brushes that you push into the endoscope can buckle, sometimes keeping them from sufficiently contacting channels, which can leave gross contamination behind. The Caterpillar Brush is the first designed to be pulled through the channel instead of pushed. Because there's no "buckling effect" on a pulled brush, Cygnus was able to create a 12-inch brush section with more than 80,000 bristles - a contrast to the half-inch, 500- to 600-bristle brush sections on most traditional brushes. Cygnus says that a study comparing the Caterpillar Brush to a leading push-style brush found that, without the use of detergents, soaking or rinsing, the Caterpillar showed a 2.6-log reduction compared to a 1.1-log reduction for the push-style brush.

Endoscopy Support Services
PSK Endo-Suction Cleaning Kit
www.endoscopy.com
(800) FIX-ENDO
Pricing: $325 for complete kit
FYI: Designed to clean all endoscopes using suction instead of push syringes, the PSK Endo Suction Cleaning Kit may be used to pre-clean scopes before manual soaking or using automated reprocessors. Clearly marked silicone tubes connect to air/water, suction and biopsy channels of the scope; they join into one tube, which connects to a suction unit. The unit creates the pressure to move cleaning solution, disinfectant, water and air through all the scope's channels in greater volumes for more effective cleaning and elimination of blockages, according to Endoscopy Support Services. Because no syringes are required, staff are less likely to incur hand and wrist pain from the repetitive action of forcing fluid through the endoscopes, says the company.

Fujinon
Certified Distributor and Service Program
www.fujinonendoscopy.com
(800) 490-0661
Pricing: included in flexible scope purchase
FYI: Fujinon has joined with local and regional partners to create a certified distributor and service program for its customers. The company says its unique model includes both clinical specialists and certified partners to deliver balanced, on-site programs according to your facility's schedule to help you comply with published patient and scope care guidelines, while maintaining your scopes within your operational budget. Endoscope mix, procedure mix, endoscope utilization, reprocessing methodology and storage are just a sampling of the factors accounted for with each in-service. In-service reference guides are available upon request.

Olympus America
Flexible Endoscope Reprocessing Training Videos
www.olympusamerica.com
(800) 848-9024
Pricing: free online
FYI: To enhance your in-house education, Olympus has posted online its flexible endoscope reprocessing training videos for both gastrointestinal endoscopes and bronchoscopes. These videos, also available in DVD format, provide a step-by-step demonstration of the reprocessing procedure, including pre-cleaning, manual cleaning and high-level disinfection. You can view them or order the DVDs for computer or television viewing at http://olympusamerica.com/ msg_section/ cds/ cds_product.asp.

Pentax Medical
Manual Reprocessing Guidelines Posters
www.pentaxmedical.com
(800) 431-5880
Pricing: included in flexible scope purchase
FYI: To assist with all steps of reprocessing - pre-cleaning, leak testing, cleaning, high-level disinfection and post-disinfection - Pentax offers color-coded posters meant to be hung where easily visible to central sterile staff, so they can double check the steps for each of the company's scope models.

Steris Corp.
Reliance EPS
www.steris.com
(800) JIT 4USE
List price: $38,650
FYI: The Reliance EPS Endoscope Processing System and its Reliance DG oxidizing chemistry comprise the first FDA-cleared system for flexible endoscope reprocessing; that is, they are validated to work with one another, forming a documented chain of efficacy. The EPS's boot technology creates a virtually connector-less system, which simplifies scope attachment and helps prevent human errors associated with incorrect connectors and usage. High-level disinfection solution is generated within the processor from an easy-to-load single-use container. A process indicator verifies that an effective dose of the active ingredient was generated, and valve irrigators actuate and flow suction valves for complete solution contact, according to Steris. Touch-button controls let you choose single- or dual-scope-reprocessing capabilities, optional wash phases, decontamination cycles, real-time cycle status and audible alarms. Additionally, a barcode scanner allows positive identification on the machine's cycle printout for operator, device, procedure, patient and physician, says the company.

Verimetrix
Veriscan
www.verimetrix.net
(314) 862-0379
Pricing: $460 per month (lease) $17,500 (purchase)
FYI: To help prevent undetected leaks and standardize the leak-testing process, Verimetrix developed an automated leak tester. The Veriscan's precision sensor- and microprocessor-driven device and menu-driven testing process are said be able to detect even the smallest of leaks with greater accuracy (98 percent accuracy versus 65 percent for current methods, says the company). Further, the company says it's the only device that can detect the presence of fluid within the scope; current methods only allow this upon scope failure. Veriscan also captures detailed data - including scope serial number, test time and date and the technician - for up to 2,500 leak tests at a time, which you can print and maintain with your scope tracking records.

US Endoscopy
BioShield Biopsy Irrigator
(800) 769-8226
www.usendoscopy.com
Price: ranges from $80 to $250 per box
FYI: US Endoscopy's BioShield irrigator and extension tubing connect directly to the endoscope's water pump for hands-free foot pedal control, says the company. While most endoscopes are not equipped with water jet irrigation, this device allows for intra-procedural irrigation. Instead of tolerating blood and other body fluids, physicians can cleanse their field of view at any time. The BioShield is made for Pentax scopes and all accessories are disposable, reducing the possibility of cross-contamination, according to US Endoscopy.

It's of the utmost importance to know that there are three separate main channels in gastrointestinal endoscopes: suction/biopsy, air and water. Only the suction/biopsy channel can be brushed (some GI scopes may have an additional suction/biopsy channel and bronchoscopes have only a suction channel). The other channels, plus any specialty channels (such as auxiliary water or ERCP elevator), must be purged. This involves filling the channel with enzymatic solution to loosen debris, soaking, then flushing to rinse out the debris. That step, in my experience, is underperformed a lot more often than proper brushing.

A final purge of all channels with alcohol is also critical to preventing an infection. Micro-organizms in retained fluid can grow and form biofilms that are very difficult to kill with standard disinfection chemicals. Only by flushing with alcohol and purging with air can you ensure that the endoscope will be properly dried before storage. Knowing what to perform - the brush or the flush - and when is crucial, and having an intimate knowledge of each scope's anatomy is essential to this.

Take a minute
Most people are aware of the risk of cross-infection that results when the exterior of the scope and the channels are not properly cleaned and disinfected. But organisms entering the inside of the scope pose an equal risk of cross-contamination.

Leak testing is your best defense against this. That's because fluid invasion lets organisms get into the scope - around the channels and other internal components - and cannot be reached with any amount of brushing and flushing. Even small amounts of fluid set up the prime environment for those organisms to flourish: damp and dark. As fluid builds up, the physician will see symptoms in blurry images or interference with electrical components of the scope, but by then the cross-infection risk has existed for some time.

A properly performed leak test should take at least one minute per scope and follow all required steps. I've seen reprocessing staff try to get away with 10 seconds. That's not enough time to pressurize the scope, let alone enough time for a leak to appear from the interior of the scope. One way to prevent short-cuts during leak testing is to use an automated process.

Mix and match
I teach a class at the annual SGNA conference that includes not only the structure of the scope and the required steps for reprocessing, but also understanding your products, because there's a very real lack of industry communication and coordination when it comes to all the pieces of the automated reprocessing puzzle.

Reprocessing staff need to know exactly what your AERs and chemicals are validated to do, and what connectors are needed for each and every endoscope. A recent CDC position statement recommends you have a written policy that identifies the procedure for hooking up every model of scope you have to every AER model in your processing room.

Having a grip on the chemicals is important too, because few are actually validated for use directly with the various AERs. Usually, your AERs are validated for their processes, and the chemicals are validated for their contact times, but the two may not be tested together. Your reprocessing staff should have a thorough knowledge of exactly what your reprocessor does, the steps it performs and how much time each step takes.

There have been several patient recalls for potential cross-infection because of these issues. You can see that reprocessing staff need to know not just how to place the scope in the machine or what to do when the readout fails, but the conceptual information as well.

Stay vigilant
Don't fall into the trap of having a false sense of security about scope reprocessing. Using automated reprocessors correctly only ensures high-level disinfection - nothing more. The enzymatic purge option should be used strictly as an adjunct to mechanical cleaning that's already been done. If you don't completely remove debris before hooking the scope up for high level disinfection, the cycle will be ineffective. Only with comprehensive training and annual competency validation of your reprocessing staff will you maximize patient safety in your endoscopy department.

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