High-tech Options In Endoscope Reprocessing

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Automated leak testers, enhanced drying technology and smart storage solutions enhance the care of these intricate instruments.


The heavy use and repeated high-level disinfection flexible endoscopes endure can be problematic. A pinhole in an insertion tube, a drop of moisture collection in an internal channel or bioburden left to harden on the insertion tube can lead to breakdown and bacteria growth. Properly caring for your fleet of scopes is therefore critical during every step along the reprocessing pathway, which begins at the patient's bedside.

  • Pre-cleaning. Point-of-use cleaning at the bedside should begin as soon as procedures are completed. It makes the most sense to have nurses in the procedure room perform the cleaning because they're already wearing the necessary personal protective equipment. Bedside cleaning should include wiping down the insertion tube with ready-to-use, pre-saturated detergent wipes, suctioning detergent water through the scope and flushing the air/water channel with water, then air. Soak the distal tip in detergent water and flush the air/water channel with water, then air.

After the bedside cleaning is complete, place the scope in a clean plastic container for transport to the reprocessing area. We've tried some new products, such as drawstring sacks, but have opted to use plastic containers to ensure scopes don't get damaged during transit.

  • Dry-leak testing. Our facility just purchased an automated dry leak tester, which is about 95% effective in detecting tears or punctures in an endoscope's channel, compared with an approximate 35% detection rate from a manual wet test. Manually leak testing — which involves submerging the scope in water, pumping air through its channels and watching for bubbles that indicate the channel is compromised — relies on the attention and training of reprocessing techs. Dry leak tests, meanwhile, take the human element out of the process. The endoscope is hooked up to a device that uses leak-sensing technology to scan the endoscope's channels and prints out a report of the results after each test. High-tech leak tests are more effective than manual tests at detecting small defects that increase cross-contamination risks and that could lead to further damage and costly repair bills.

PRE-CLEAN TEST Dry-air leak testing is more accurate than traditional wet leak tests to make sure your endoscopes are free of tears or punctures before they go into the reprocessor.   |  Gateway Endoscopy Center

Manual cleaning follows leak testing. Use appropriately sized brushes to clean the endoscope's channels twice, each time checking the brush to make sure it emerges clean. After manual cleaning is complete, attach the endoscope to an automated flushing unit — wall-mounted or countertop models are available — which facilitates flushing cleaning solution and rinse water through all channels of the scopes.

  • Drying and storage. Automated endoscope reprocessors run scopes through several cycles — cleaning, rinsing and an alcohol flush — that take about 25 to 30 minutes to complete. The alcohol flush makes sure scopes are as water-free as possible after the high-level disinfection process is complete and before they head to the drying storage cabinets.

In our facility, scopes that have been high-level disinfected are hand-carried from the clean scope room to the procedure rooms, which is where our storage cabinets are located. The same tubing used to flush the scopes in the reprocessor stays attached to the scopes and is used to deliver the filtered air into the scopes in the drying cabinet. Using the same tubing is more efficient, because it only has to be attached once, and it also reduces the risk of cross-contamination. One set of tubing also makes identifying the source of organisms easier should an infection occur.

The tubing is connected to the scope's biopsy channel, air/water channel and other channels. HEPA-filtered air flows continuously into each of the channels to keep internal lumens dry, which goes a long way to preventing moisture from forming that increases cross-contamination risks. Storage cabinets with integrated drying technology are an advancement over storage units that simply circulate air throughout the chamber and are light years better than simply hanging scopes in conventional storage cabinets and relying on gravity alone to keep internal channels free of moisture.

Newer cabinets also feature smart storage features. An employee must scan a barcode on a scope to load it into the storage unit. The cabinet's screen confirms the hook number on which the scope has been placed. Once the tubing is connected to the cabinet's airflow, the door is closed and locked. The process is repeated when removing a scope so the amount of time it's been in storage — and who put it in and who took it out — can be traced.

In fact, RFID detection technology lets us trace a scope at every stop through the reprocessing cycle, including the dry leak tester and the automated endoscope reprocessor. All the devices produce printouts that show which employee was caring for the scope during those reprocessing steps and which patient the scope was used on.

DRY TIME Automated endoscope reprocessors perform an alcohol flush of a scope's internal channels to prepare the instrument for storage.

Studies have indicated that bacteria can begin to grow in scopes after 7 days of not being used. Therefore the standard is to reprocess scopes again after they've been in a cabinet unused for a week before they should be used again on patients. With newer high-tech storage cabinets, scopes are scanned in and timed automatically, meaning you don't have to manually keep track of how long they've been hanging. The cabinet displays how many hours the scope has been in storage and a red light comes on when a week has gone by, signaling that the scope needs to return for reprocessing.

Because scopes have a limited time they can hang in storage before having to be disinfected again, so you certainly don't want too many in your inventory. But, obviously, you need to have enough to keep up with your caseload. We have two procedure rooms and perform 12 procedures in each room per day. We have six upper scopes and six colonoscopes, as well as two pediatric scopes. They're all used frequently, but our reprocessing process is efficient enough that we never find ourselves delaying procedures to wait for scopes. We were even able to keep procedures moving recently when we sent two scopes out for repair at the same time.

Help wanted

We believe our sterile processing techs have the most important job in our center. We're committed to keeping them satisfied, which isn't always easy considering the repetitive nature of their job, the close quarters in which they work and the stress of keeping up with reprocessing demands of a high-volume facility. Providing them with technologies designed to make their jobs easier — and improve patient care — is one way to keep them continuing to work hard behind the scenes at improving patient care. OSM

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